We offer you our new Turkish equipment for the production of processed cheese 1200 liters. The melting of the prepared mixture is carried out in special closed boiler type Stephan. The cheese mass is heated with the help of steam, which is supplied under high pressure directly into the product (steam passes through a filter). At the same time, the mass is mixed with a special blade at a speed 1000 rpm. The melting point is 85–90°C, the product is kept at it for 3–8 minutes. The end of melting is determined according to the state of the mass: it must be homogeneous and sufficiently fluid, without unmelted particles of cheese. Melted cheese mass pumped through pipes and immediately packaged on special machines in various consumer containers. The cheese is then chilled in a refrigerator chamber to a temperature not higher than plus 15°C.
It is ideal for the production of such products as: processed cheese, sausage cheese, cream cheese, condensed milk, ketchup, mayonnaise, sauces, ganache, confectionery fillers, hummus, analog mozzarella, imitation mozzarella and many other little-known national food.
The main functions of the mixers of this series:
Made entirely of AISI 304 stainless steel.
Direct injection of steam into the product through nozzles (number of nozzles depends on the model).
Each mixer comes with a mobile dehumidification station (separation), purification (filtration) and regulation of steam pressure.
Steam jacket for heating and cooling the product (automatic control).
Knives (Germany) with adjustable speed from 50 to 3,000 rpm (knives have a special mold for product rotation in the boiler).
Knife shaft seal with water cooling circuit.
Scrapers (for mixing and feeding the product to the knives).
Cooking temperature up to 95 degrees Celsius.
Injection of air into the boiler for complete emptying when draining the product.
Saving recipes by default 10 (optionally more).
Flow meter for automatic water intake according to the recipe.
Vacuum (for cooking under vacuum, for sucking additional raw materials through the holes on the lid from funnels, to suck out bubbles in the finished product, to control pressure and boiler temperature).
Optional features for additional payment:
Manufacture of parts in contact with products made of AISI 316 stainless steel.
Cooking up to 125 degrees in the version with automatic opening and closing of the lid.
Adjustment in % of negative vacuum pressure ratio.
Large floor funnel(s) for feeding dry and liquid ingredients into
cooking process without the need to stop the cooking process and open the boiler lid.
Funnels are supplied with a vibrator.
Automatic loader with two cheburashkas.
Viewing window with wiper and light.
Flow meter for automatic intake of melted fat (butter) according to
recipe without having to stop the brewing process and open the kettle lid.
Valve for regulating the flow rate of oil / fat supply to the boiler.
Buffer tank for preliminary accumulation of finished products for further continuous supply of products to the dispenser. (The buffer tank has a steam jacket, CIP heads, mixer with scrapers, sensor and control knobs temperature).
Vane pump for transferring finished products from cutter to and from buffer tank buffer tank into the dispenser.
Twin screw pumps for transferring finished products from the cutter to and from the buffer tank buffer tank into the dispenser. (Double screw pump is required for thick products or if it is necessary to pump products over long distances or to upper floors
Micro cutter (knife homogenizer) for micron grinding / homogenization of the product.
Warranty 1 year. The manufacturer undertakes to repair or replace all defective parts within 12 months from the date of start of the equipment, except for electrical, electronic and parts subject to normal wear and tear. The equipment is removed from warranties if used inappropriately.
Installation is not included in the price. The price does not include packaging.
Factory price EXW: from 335.500,00 EUR