Automatic machine for packaging cottage cheese

We are offering you a new Serbian automatic machine for packaging fresh (small) cheese, in polystyrene or polypropylene cups, which is closed with thermal weld in the zone of pressure (sterilized air, HEPA filter, class H14), in volumes of 0,25 till 0,50 liters.
 
The concept of this machine is such that in the automatic cycle there are a few synchronized functions performed: the take over of the cups from the magazine, treatment with UV lamps, dosing with measuring in the pressure ( added tank with pump for conveying fresh cheese), taking aluminum lids from the magazine with treatment by UV lamps, welding of lids, ink-yet, dating, putting pop up lids, and displacing full and closed dishes at the reception craft table.   
 
In the automatic mode, synchronized functions are performed:
Container intake from the tray is synchronized with the processing of the container by a UV lamp, 
Dosing - weighing under increased pressure (an additional vessel with a pump for delivery of fresh cottage cheese),
A fence of aluminum covers from a tray - with the processing of covers by a UV lamp,
Sealing of aluminum foil - with printing (inkjet printer) dates,
Closure of lids - with the dispatch of filled and closed containers to the reception table.
      
TECHNICAL DESCRIPTION
This is one serial, line horizontal machine that works in tact mode of operation and according to the kind of drive and way of functioning, this machine represents a combination of mechanical and pneumatic mechanisms-modules.
 
The motoreductor moves the machine, which over the splitter drive moves the main beam of the machine and the pitch gear of the transporter. On the split reductor is a wheel with a safety pin, which keeps the machine of overcharge. The conveyor (with an automatic lubrication) has the role of interphase connecting all the elements of the cycles of the machine, that is transfer, which spreads the cups from one to another mechanism, to the cup ejector which finally ejects it onto the reception table, from where worker collects them and packs. Treatment of cups and lids with UV lamps as a zone located in the dosage of the armored machines with filtrated air (HEPA filter), and pressure zone (see picture). HEPA filter absorbs surrounding air through the front filter, filtrates it into an absolute filter, and sends the enclosed part of the machine. In the filter housing is a precision manometer that reads the difference in pressure between the environment and the enclosed part of the machine, where are placed dosing valve, UV treatment cups, and UV treatment of Al covers. This provides great bacteriological security during the packaging of dairy products. The dosage is volumetric (piston), and the doser supplies from the added tank with a pump for conveying fresh cheese. After Thermo welding, the machine is installed ink-jet printer. The next phase is taking and putting pop-up lids. Washing CIP is fully automated, and the machine is equipped with PLC and a touch monitor. Mount machines, preventive coverings, and other elements that come into contact with liquid are made of stainless steel. With the machine comes complete documentation (instructions for handling and maintenance of the electrical and pneumatic schemes and beliefs) as well as spare parts.
 
TECHNICAL CHARACTERISTICS
- capacity Q = 1500 dishes / h
- dosing range 0,25 - 0,5 l
- engage power Pi = 1,45 kW
- electrical feed 3 x 380 V  50 Hz
- air pressure    P = 6 - 8 bar
- air consumption (at 6 bar-s) 2900 Nl / min
- dimensions L x W x H 3750 x 1200 x 2350 mm
- mass of the machine M = 1260 Kg
- outer dish diameter D = per sample (max 120mm)
 
Transport: at the expense of the buyer. We offer delivery to any non-sanctioned country worldwide, subject to prior agreement.
 
Packing: standard packing wooden pallet + carton box included in the product price. At the request of the buyer for a separate payment, packing in a wooden box is possible.
 
Warranty: The warranty period for new equipment is 12 months for mechanical parts and 6 months for electronic parts.
 
The check of electronic components is carried out by technical staff at our company office in Serbia. The costs associated with technical inspection, functional testing, transportation, and packaging of spare parts for their repair or replacement, as well as labor costs for the installation of spare parts, as mentioned above, are at the expense of the Buyer.
 
Repair or replacement of machine parts with non-original spare parts voids any warranty obligations from the Manufacturer, this also applies in case of technical actions not presented in the “Operation and Maintenance Manual” machines or which are performed without the permission of the manufacturer. Parts of the machine that are subject to normal wear or improper maintenance during the operation of the machine are not covered by the warranty. In all of the above situations, the Buyer cannot claim damages from the Manufacturer.
 
The following situations are not covered by the warranty:
Accidental damage during transportation;
Damage caused by improper use of the machine or as a result of its negligence and insufficient maintenance;
Malfunctions caused by improper installation of the machine;
Interventions performed by unauthorized third parties or other malicious interference;
The company is not responsible for problems, damages, or incidents that may arise due to the absence or poor application of the instructions described in the “Operation and Maintenance Manual for the machine”. Any use or intervention on a machine that does not comply with the manual mentioned above should be considered wrong and inappropriate.
 
VAT: not included
 
Commissioning: Installation is an additional 1,900.00 EUR. The cost of installation and commissioning of the machine, carried out by the technical staff, is $500,00 per day, plus transport and accommodation costs.
 
EU Compliance: all machines are accompanied by a printed "Operation and Maintenance Manual", which contains the EC Declaration of Conformity and the corresponding nameplate.
 
Responsibility: The manufacturer does not bear any responsibility for the misuse of the machine.
 
Claims: Possible claims will only be taken into account if they are submitted in writing within 7 days from receipt of the Goods. The legal entity responsible for resolving possible claims is the Court of Serbia.
 
Delivery of goods: delivery of goods without written approval and relevant accompanying documents is not allowed.
 
Manufacturer: Serbia
 
Price from factory EXW: from 103.650,00 EUR